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How To Apply Epoxy Flooring

What is Epoxy Flooring

Need a long-lasting and versatile flooring to be done? Be it for a commercial or industrial purpose, epoxy flooring is the most suitable option available. If you apply normal tile, vertified tiles & Kota Stone, joints will come but Epoxy resin can be seamless in any area. It is a thermosetting polymer that has distinct mechanical and chemical resistant properties. When mixed with hardener, this synthetic resin bonds chemically and results in durable, stiff plastic material. Epoxy flooring is a system in which several layers of such thermoset polymers are laid on the concrete floors for protection or decoration. The resin and hardener react with the concrete surface and adhere properly. Choosing to do epoxy flooring helps you manage tidy and safe conditions for the workers and inventory.

Advantages of Epoxy Flooring

Epoxy flooring offers many advantages compared to other traditional options. Let us check them out:

  • Epoxy flooring safeguards the underlying concrete from grease, stains, moisture, cracks. It protects from wear and tears on the existing cement floor.
  • Very shiny surface as well you can get a dull look, which looks you want to give you can give to Epoxy flooring. This floor persists for years to come.
  • Installing is easy and quick; it does not require special tools or pieces of equipment.
  • It is so tough and resilient and has anti-slip coatings.
  • It is also available in a range of colors to choose from. So, choose the color that goes with your interior. Many a time, people specifically order epoxy flooring for decorative purposes. Also, paints help to cover cracks and chips.
  • Though it is expensive, it has a life expectancy of over 20 years. Hence, spending money initially for the correct installation benefits you for a long span.
  • It is superior in performance and ideal for warehouses and industrial use.
  • It is super easy to keep it clean.
  • Its chemically resistant properties are much suitable for factories, manufacturing plants, or production plants.
  • It does not bug you much for maintenance.
  • Epoxy resins do not allow fluid to pass through. It is waterproof.

Applications of Epoxy Flooring

Epoxy flooring is such a versatile option available today that it suits most industries. It is durable and demands less aftercare. Also, the epoxy flooring system incorporates the addition of a variety of coatings required for different floors with different functions. Such features make it desirable for businesses to choose epoxy flooring over other conventional methods.

Check out the industries where it can be applied:

Factory Epoxy flooring

1. Factory flooring

A rigid floor that can take high pressure on a daily basis is suitable for factories, where the traffic flow is heavy and non-stop. The wrong choice of the floor can only lead to damages and frequent wear and tears that can be an obstacle at the workplace.

2. Warehouse flooring

A warehouse is a place where there is a constant movement of people as well as goods loaded trucks. There can be a wide range of goods being stored and transferred from warehouses. In such cases, oil spills, grease stains, scratches, etc., can take place frequently. Also, the floor has to be strong enough to take all the weight and last long. Epoxy flooring is one such option that can sort all your issues. You know, with epoxy floorings, different colored lines can be demarcated to show walkways for pedestrians, truck loading bays.

3. Food-grade flooring

Bakeries, commercial kitchens, dairies, food manufacturing, etc., are included under this head. Many of these factories experience extreme temperatures, and hence, thermal shock-absorbent floors are sought. Special polyurethane resin floors are suggested for food factories that offer thermal, chemical, and wet protection. Also, they do not encourage microbial growth, making it more suitable for food factories.

Car workshop epoxy flooring

4. Car workshop flooring

Installing garage floors is not easy, but we are the experts! Epoxy Car workshop floors are added with an anti-slip safety finish. Also, they are impervious. Oil, grease spilled on its surface remains there and does not penetrate inside the epoxy resinous floor. After the work is done, it can be conveniently cleaned up with ease. It is hard-wearing, and its installation is fast. Just the way a garage owner would want!

How is Epoxy Flooring done?

Have you ever pondered about how such an advanced floor is made? Well, many of you might not have. Yet, give this piece of information a read to add more layers of knowledge you might have on the subject.

Epoxy Flooring Procedures steps:

1. Surface (Concrete/ cemented) Moisture test

2. Area measurement

3. Surface Preparation

  • Grinding
  • Joint treatment
  • Scarification (if the thickness is 3mm or more than 3mm)

4. Primer (2nd coat will be applied if required according to the surface)

5. Screed

6. Grinding lightly & sealer coat (Self-leveling)

7. Topcoat

How To Apply Epoxy Flooring

Epoxy Flooring Process

1. Prepare the concrete surface

Let the new slab of concrete floor cure properly for 30 to 60 days before the application of epoxy coating. The existing concrete floor should be cleaned up, remove dust, etc.

2. Surface priming

On the clean and cured concrete floor, primer is applied all over before it receives epoxy coating.

3. Mixing the components

On the basis of the kind of epoxy flooring you choose, all the necessary components are mixed up by a forced action in required proportions.

Two-component system

a. Epoxy Resin

b. Epoxy HardnerEpoxy Flooring Process

4. Application

Now, the mixer is applied all over the primed surface without delay. This follows the application of other coats as well. Finally, the outer coat is applied.

According to FeRFA, the Resin Floor Association, there are eight resin floor classifications. Different proportions and formulations of epoxy, methacrylate, and polyurethane compose different resin types. Check these classifications with their brief description:

  1. Floor seal:
  • Light duty
  • Up to 150 micrometers in thickness
  • Two or more coats are applied.
  1. Floor coating:
  • Light duty or medium duty
  • 150 µm to 300 µm in thickness
  • Two or more coats are applied
  1. High build floor coating:
  • Medium Duty
  • 300 µm to 1000 µm in thickness
  • two or more coats are applied.
  • Generally solvent-free.
  1. Multi-layer flooring:
  • Medium Duty or Heavy Duty
  • > 2 mm in thickness
  • Sandwich system of multiple layers of floor coatings or flow applied floorings
  1. Flow applied flooring:
  • Medium Duty or Heavy Duty
  • 2 mm to 3 mm in thickness
  • It has a smooth surface.
  • Also known as ‘self-smoothing’ or ‘self-leveling’ flooring.
  1. Resin screened flooring:
  • Medium Duty or Heavy Duty
  • > 4 mm in thickness
  • Includes a surface seal coat to reduce porosity.
  1. Heavy-duty flowable flooring:
  • Heavy Duty or Very Heavy Duty
  • 4 mm to 6 mm in thickness
  • It finishes with a smooth surface.
  1. Heavy-duty resin flooring:
  • Very Heavy Duty
  • > 6 mm in thickness
  • The seamless surface and impervious layer

What is epoxy flooring used for?

Epoxy floor coatings are generally used for commercial and industrial flooring. It is normally applied over concrete floors to provide a high-performance and durable surface. Epoxy coatings can last many years and withstand heavy loads.

Is epoxy flooring good for homes?

Yes, Epoxy Flooring is an extremely safe coating for your home floors. It’s slip-resistant, shock resistant, and less abrasive.

How long does epoxy floor last?

It can last 2-3 years in heavy traffic places like garages, restaurants, or factory spaces

Is epoxy flooring waterproof?

Yes, epoxy flooring provides a shield against water

Epoxy flooring price in Delhi

To know about the Epoxy flooring price in Delhi you can contact reputed epoxy suppliers

Meena Gulati

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